Cause: Mechanical malfunction
Solution: Proper alignment of pulleys on conveyor frame.
Cause: Crooked splice
Solution: Square belt end, repair splice.
Cause: Crooked belt
Solution: Replacement may be required.
Cause: Material build-up on pulleys
Solution: Recommend routine maintenance or mechanical cleaning devices.
Cause: Off-center loading
Solution: Change feeder design or replace belt with more bulk. Check belt manufacturer's specs.
Cause: Excessive pulley crown
Solution:Refer to CEMA Standard 402-1964 or check with technical of belt manufacturer.
Cause: Distorted belt due to run off or accidental damage
Solution: Replacement of belt indicated
Cause: Uneven moisture absorption of cotton fabric
Solution: Check with source for reconditioning and consider replacement with polyester or nylon fabrics.
Cause: Crooked cut or warp not in line with belt travel
Solution:If belt will not run straight under tension, a replacement may be necessary. (Normally, if the fill yarn is not perpendicular to the line of travel, it will not affect ability to track the belt.
Cause: Plows or skirt boards in contact with belt surface.
Solution: Adjust or redesign
Cause: Belt wiper or doctor blade in contact with belt surface
Solution: Frequent maintenance required for maximum belt life. Never use old conveyor belt as wiper.
Cause: Frozen return idlers or material build-up on return idlers
Solution: Free or replace. Frequent maintenance required.
Cause: Improper compound
Solution: Recheck environmental conditions and check with technical or belt manufacturer.
Cause: Improper tracking or training
Solution: Refer to "Tracking or training."
Cause: Material build-up
Solution: Redesign or adjust loading conditions, scraper, plows and/or cleaning mechanisms.
Cause: Side loading
Solution: V-guide may be required or change direction of loading.
Cause: Material build-up on idlers or pulleys
Solution: Realign system, stiffer belt required or consider V-guide design or guide rollers.
Cause: Rough or worn slider bed surface or pulleys
Solution: Replace worn surfaces or clean through routine maintenance procedures.
Cause: Belt slipping on drive pulleys
Solution: Increase take-up adjustment. Increase belt wrap on drive, lag drive.
Cause: Frozen idlers or pulleys
Solution: Free or replace
Cause: Material build-up on idlers or pulleys
Solution: Keep clean through routine maintenance or mechanical devices.
Cause: Under belted
Solution: Recalculate tension requirement. Change belt recommendation or drive design.
Cause: Undersized pulleys
Solution: Replace pulleys or change belting recommendation
Cause: Improper fastener or application procedures
Solution: Check overall gauge of belt and system pulley sizes with fastener manufacturer's recommendations.
Cause: Conditions too severe for mechanical lacing
Solution: Consider vulcanized splice, or change in drive or loading design.